Sagar

12/18/2014
Buffalo, NY

Position Desired

Quality Engineering
Anywhere in the U.S.
Yes

Resume

Objective:
Seeking a full time position as an Quality Engineer

Education:
University at Buffalo, The State University of New York, Dec 13
Master of Science in Industrial & Systems Engineering (GPA 3.5/4.0)
Relevant Courses: Production planning and control, Six Sigma, Supply Chain Management, Design and analysis of experiments, Logistics, Quality Assurance, Facilities Design, Lean Enterprise, Project Management and Decision Analysis.

Mumbai University, Mumbai, India, May 11
Bachelor’s Degree in Mechanical Engineering, First Class (Graduated in top 15%)
Relevant Courses: Manufacturing Planning and Control, Finite Element Analysis, Theory of Machines, Ecommerce and Industrial Finance, Industrial Engineering and Enterprise Resource Management, CAD/CAM/CIM, Hydraulics Machinery, Fluid Mechanics, Applied Mathematics, Production Processes, Material Technology, Mechatronics

Work Experience:

Six Sigma Black Belt Experience
HDM Hydraulics, NY, USA
Lean Six Sigma Black Belt Intern July’13 – December’13
• Reduce the welding defects in the manufacturing plant to minimize the internal rework cost by at least 50%.
• Aim to reduce setup times by 60% in the Machining processes by implementing the 5s methodology.
• Used the DMAIC methodology (data driven improvement cycle) to improve and stabilize the processes.
• Used Quality tools like Brainstorming, SIPOC, Pareto charts, Ishikawa (Fishbone) diagram, Cause and effect Matrix, 5-why’s, Affinity diagram, Statistical Process Control (SPC) and Control Charts to find the reasons for variations and to come up with solution.
• Performed a 3 – factor Design of Experiments (DOE) to determine the significant factors and interactions.
• Prepared a Standard Operating Procedure (SOP).
• Designed a FMEA for risk analysis and an action plan for CAPA.

Dipilec Enterprises, Mumbai, India
Engineering Analyst July’11 – July’12
• Reviewed and approved AutoCAD drawing designs.
• Prepared and presented project progress reports and other technical documentations.
• Prepared project cost and time estimates.
• Supervised a team of 6-8 employees and worked as Quality Auditor.
• Managed project sites to install electrical and allied installation.
• Planned, scheduled and monitored the work of on-site contractors.
• Coordinated Material management.
• Implemented the Just in time and 5s techniques & reduced wastes by 20% and space requirements by 40%.
• Promoted the technique of parallel working.

Dipilec Enterprises, Mumbai, India
Site Engineer Feb’11 – July’11
• Material management – Procured and managed inventories for optimum efficiency as per site requirements.
• Studied the electrical engineering drawings and arranged to execute the same.
• Managed various activities of piped gas line under Dipilec Enterprises for Mahanagar Gas Company in Mumbai city.
• Supervised and managed a team of 7-8 members on the piped gas line project.


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Projects:
Graduate Projects
Quality
• Six Sigma Project: Completed a Six Sigma project to optimize the processes within an organization AGEN-USA (NGO). Used the Design for Six Sigma (DFSS) Methodology to generate a new process to improve the coordination of the members within the organization. Deliverables of the project included designing a Microsoft Access database for recording and sharing specific data and also a FMEA and control plan for failure analysis.

• Quality Assurance project: Worked on an Auto gyro Design in Quality Assurance to improve and stabilize the flight times. Conducted the Measurement System Analysis (Linearity and Gauge R&R) to validate the measurement system. Also performed a Design of Experiment running a fractional factorial design to determine the significant factors affecting the flight time.

• Lean Project: Used Lean tools and techniques to improve the efficiency of the organization. Prepared a Current State Value Stream Map to study the process flow and identify the wastes and bottlenecks. Performed a Time Study Analysis to calculate the Valu...

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